Custom Hard Cases Built for Protection, Organization & Real-World Use
From lightweight tool cases to heavy-duty industrial protection, find the right hard case for your environment, equipment, and workflow.
Trusted by dozens of Fortune 500 corporations, and the U.S. Military
Choosing the right hard case is all about selecting the right level of protection.
At C.H. Ellis, we have a hard case for every need, and can design your custom foam, pallets, or tray insert and source the case in a single order, without dimensional mismatches and without finger-pointing.
- Daily transport
- Extreme Impact
- Indoor Use
- Harsh Field Conditions
- Lightweight Portability
- Maximum Durability
Hard Case Types
At C.H. Ellis, we have a hard case for every need, and can design your tray insert and source the case in a single order, without dimensional mismatches and without finger-pointing.
PELICAN CASES
Built for extreme environments, Pelican™ cases deliver trusted waterproof and dustproof protection for sensitive equipment in the field. Their injection molded construction and IP-rated sealing systems make them ideal for aerospace, military, and demanding industrial applications.
Rotomolded Cases
Rotomolded cases are engineered for maximum durability in high-impact environments where equipment protection is mission-critical. Thick walls, reinforced construction, and rugged hardware make them ideal for military, industrial, and heavy equipment transport.
Injection Molded Cases
Injection molded cases provide high-performance protection with a clean, professional finish and consistent manufacturing quality. Commonly used for electronics, medical devices, and technical equipment, they balance durability with precision fit and portability. C.H. Ellis can customize these cases with full-color printing for premium branding and product presentation.
Vacuum Formed Cases
Vacuum formed cases offer lightweight, cost-effective protection for tool kits, training systems, and portable equipment. Their flexible design capabilities make them a popular choice for organizations needing custom layouts, colors, textures, branding, and hardware configurations without excessive weight, tooling investment, or cost.
Blow Molded Cases
Blow molded cases provide economical, lightweight protection for general transport and everyday equipment storage. They are a practical option for applications that require portability and durability without the need for heavy-duty construction.
Aluminum Cases
Aluminum cases combine a professional appearance with rigid structural protection and corrosion resistance. Frequently used for presentation kits, technical equipment, and client-facing applications, they deliver a clean look without sacrificing durability.
| Best Use Case | What Sets It Apart | |
|---|---|---|
| Pelican™ (Injection Molded) | Harsh environments, waterproof needs | IP-rated waterproof, dustproof |
| Rotomolded Cases | Military, heavy equipment | Thick walls, impact resistance |
| Injection Molded Cases | Electronics, medical devices | Precision fit, consistent quality |
| Vacuum Formed Cases | Tool kits, training kits | Lightweight, cost-efficient |
| Blow Molded Cases | General transport | Economical, lightweight |
| Aluminum Cases | Professional kits (aerospace, marine, field testing) | Lightweight, rigid, corrosion-resistant |
WHAT CH ELLIS DOES DIFFERENTLY
Most companies sell cases. We help you choose the right one. Our approach to helping you find the right hard case for your application includes a collaborative process where we will talk through:
Application-Driven Selection
Different environments demand different levels of protection. We help you choose the right case solution based on actual use, risk, and application requirements.
Multi-Platform Expertise
As a manufacturer, integrator, customizer, and distributor, we can evaluate a broad range of options and recommend the best solution for your application, not the one that’s easiest for us to sell.
Behavior-Driven Design
Great protection goes beyond the case itself. We design the full solution around how equipment is transported, accessed, and used in the real world.
what goes inside matters.
Once you’ve selected the right hard case, the next step is making it work for your equipment and team. We design interior systems based on how your tools are used, not just how they fit. Understanding these real-world patterns is what separates functional cases from cases that actually improve operations.
The right interior turns a case into a system, not just storage. Reach out to our team to get started on your project.
How to Choose the Right Custom Hard Case
The right hard case depends on more than dimensions alone. Environment, equipment sensitivity, transport conditions, and workflow all play a role in selecting the best protection system for your application.
PROTECTION LEVEL
- Light transport → Vacuum formed or blow molded
- Moderate protection → Injection molded or aluminum
- Extreme conditions → Rotomolded or Pelican
portability vs durability
- Lightweight cases are easier to carry
- Heavier cases offer more protection
frequency of use
- Daily access prioritizes usability and layout
- Occasional transport prioritizes protection
Common Questions
What’s the difference between case types?
Each type is engineered for a specific level of protection, weight, and environment.
Are all injection molded cases waterproof?
No. Only cases with sealing systems (like Pelican) are waterproof.
What’s best for tool kits?
Vacuum formed and injection molded cases are most common, depending on durability needs.
Do I need foam or trays?
It depends on your application.
Custom foam inserts provide the highest level of protection by securely cushioning equipment against movement and impact, making them ideal for delicate or high-value items.
Vacuum-formed trays are better suited for organizing multiple parts or tools, offering a durable, easy-to-clean alternative for manufacturing, assembly, and medical environments.
We’ll help determine which solution, or combination, is best for your application.
Industries We Support
Custom hard cases for aerospace tools, calibration equipment, military systems, and mission-critical gear requiring rugged protection during transport, deployment, and field use.
Aerospace & Defence
Protect sensitive medical devices, diagnostic equipment, and healthcare technology with custom hard cases engineered for secure transport, portability, and professional presentation.
Medical Devices
Hard cases designed for field technicians who need durable, organized transport solutions for tools, testing equipment, and utility service kits in demanding environments.
Field Service & Utilities
Industrial hard cases built to protect tools, gauges, manufacturing equipment, and technical components from impact, vibration, and damage during transport and daily use.
Industrial & Manufacturing
Protect sensitive electronics, testing equipment, communication devices, and technical instruments with hard cases designed for durability, organization, and secure transport.
Electronics & Technology
Precision hard cases for calibration tools and measurement devices that require repeatable organization, secure positioning, and dependable protection in transit.
Calibration & Measurement Equipment
Not Sure Which Hard Case Is Right?
Most teams choose the wrong case because they start with price, not application. We’ll help you select the right hard case platform, then build the right system within it.